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Why an AUTOSOL SCADA Health Check Is One of the Smartest Investments You Can Make

By AUTOSOL
By AUTOSOL

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Industrial systems rarely fail all at once.  More often, performance slowly degrades.  Configurations drift. Documentation becomes outdated. Hardware ages. New devices are being added. Security expectations are evolving.
 
And before anyone realizes it, the system that once ran flawlessly is operating below its full potential. 
 
That's where a structured AUTOSOL SCADA Health Check comes in. 
 
What Is a SCADA Health Check?
An AUTOSOL SCADA Health Check is a comprehensive technical review of your existing system architecture, performance, configuration, and lifecycle position.
At AUTOSOL, we perform Health Checks on:
  • Geo SCADA Expert systems
  • Ignition systems
  • AUTOSOL ACM and eACM deployments
Our goal isn’t to “find problems.” It’s to optimize what you already have.
 
Why Systems Need Health Checks. Even When They’re Working!
Many operators assume that if their system is online and up to date on software updates, everything must be fine.
But over time, systems naturally experience:
  • Increased device counts and polling loads
  • Organic architecture growth without redesign
  • Security patches layered over legacy configurations
  • Tag structure sprawl
  • Underutilized platform features
  • Backup or failover processes that haven’t been tested recently
  • Hardware nearing end-of-life
A health check helps answer critical questions:
  • Is your system performing as efficiently as it could?
  • Are there configuration risks hiding beneath the surface?
  • Is your architecture scalable for projected growth?
  • Could small optimizations prevent future support calls?
What We Evaluate
While each engagement is tailored, an AUTOSOL Health Checks typically review:
 
System Architecture
  • Server layout and redundancy strategy
  • Virtualization environment
  • Network segmentation and communications flow
  • Failover and disaster recovery readiness
Performance & Load
  • CPU, memory, and disk utilization
  • Polling rates and bandwidth usage
  • Database growth and retention strategy
  • Alarm configuration and event handling
Configuration & Structure
  • Tag organization and naming standards
  • Device scaling and communication efficiency
  • Redundant configuration validation
  • Licensing review
Security & Compliance
  • User roles and access controls
  • Patch levels and OS dependencies
  • Network exposure and segmentation review
Lifecycle Position
  • Hardware age and vendor support status
  • Version roadmap alignment
  • Upgrade planning considerations
The Real Value: Extending System Life
A Health Check often reveals that:
  • Minor architectural adjustments can restore performance headroom
  • Polling optimizations reduce server load
  • Database cleanup improves responsiveness
  • Alarm rationalization reduces operator fatigue
  • Documentation updates improve long-term maintainability
Instead of jumping to “rip and replace,” many organizations can extend their system lifecycle significantly with targeted improvements.
That means:
  • Lower capital expenditures
  • Fewer emergency support events
  • Predictable upgrade planning
  • Improved ROI on your original investment
When Is the Right Time?
You should strongly consider a health check if:
  • Your system is more than 2–3 years old
  • You’ve added significant new field devices
  • You’ve merged assets or expanded geographically
  • You’ve experienced performance anomalies
  • Your hardware is approaching 7–10 years in service
  • You want to proactively reduce support risk
Even mature, stable systems benefit from periodic review, especially as operational demands evolve.
 
A Proactive Partnership Approach
At AUTOSOL, we believe in standing beside our customers, not just responding when something breaks.
A health check is not an audit. It’s a collaborative technical review designed to strengthen your system, optimize performance, and give your team clarity about what’s next.
Because the best time to prevent a problem is before it happens.
 
Ready to Schedule?
If your system hasn’t had a structured review recently, now may be the right time!

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